Statistical Process Control (SPC)
Discover our SPC module: Capability and control chart software
Visit simply and instantly all your production data
Thanks to Ellistat's SPC (Statistical Process Control) module, you can be alerted in real time to manufacturing process drifts and reduce non-quality costs. Control charts will hold no more secrets for you!
Our SPC (Statistical Process Control) module is designed to be intuitive, easy to deploy and powerful.
Our assets
Connection to measuring instruments :
- Automatically import measurement data into Ellistat regardless of the communication protocol (USB, Bluethooth, RS232, .txt files, etc.) to avoid manual input errors
Use of files
CAD :
- Use 3D files of your parts to help operators take the right measurements instead of 2D drawings
Link with the module
Data Analysis :
- Switch all your production data in 1 click to a powerful statistics module
How does it work?
A plug&play solution! Connect your measurement equipment directly to the SPC module, whatever the connection mode (Bluetooth, USB, RS232, CMM, etc.) and take advantage of real-time process monitoring.
Ellistat offers you advanced functions for statistical analysis of your production (capability: Cp, Pp, Ppk, control charts, etc.) as well as automatic report generation.
We've thought of everything to make your life easier!
Our key features
Control range management
- Defining and managing ranges by context
- Range versioning
- Mass updates from multi-level models
Recording of production controls
- Automatic integration of production data
- Manual and automatic control data entry
- Operator-friendly interface
Total traceability
- Recording of production batches and serial numbers,
- Complete history of checks and modifications
- Monitoring users and actions taken
Real-time SPC
- Real-time generation and updating of control charts (X-bar, R, P, NP, etc.)
- Creating and displaying histograms in real time
- Instant detection of drifts and anomalies
- Alerts and notifications in the event of non-compliance
Calculating and monitoring capability indicators
- Calculation of Cp, Cpk, Pp, Ppk indices
- Capability index trend monitoring
- Analysis of process capability to meet specifications
Customisable SPC report
- Creation of control reports with customisable templates
- Exporting reports in different formats
- Integration of graphs and statistical data in reports
Compliance with standards
- Complies with ISO 9001, ISO 9100 and ISO 13485 standards
- Compliance with FDA CFR 21 part 11 requirements
Integration with existing systems
- Accessible On Premise / On Cloud, full web technology
- API for integration with MES, ERP and other production management systems
- Import and export data via .csv, .txt files, etc.
Intuitive user interface
- Customisable dashboards
- Clear, intuitive display of control data
- Accessibility via different devices (PCs, tablets, smartphones)
Our SPC methodology :
à la carte support!
1. Diagnosis : Understanding a process. Before implementing the SPC module, it is essential to understand the production process as a whole.
2. Creating standards in a range: Setting up the software and training administrators to use the SPC module.
3. Data transfer: Automated import of customer data into Ellistat.
4. User training: Reminder of the basic concepts of SPC.
5. Production start-up : Setting up field routines
Our methodology: tailor-made support
Creating standards
User training
Data transfer
Your gains
-33%
Reduction of
reject rate
-50%
Reduction of
control time
4h
Training
only
Your feedback
During the first quarter of 2021, we deployed the Ellistat SPC tool on all our production lines (8 stations) and in the quality control laboratory (4 stations). We already had long experience of using SPC software. The Ellistat application is more user-friendly and easier to use than our old tool, especially for the parameterisation part (creation of sites, workshops, machines and parts (we have a lot of references to manage and the duplication was a great help)). The Ellistat team helped us in this implementation phase thanks to their accessibility, competence and responsiveness (as well as their friendliness). Even though Davy sometimes 'pulled his hair out', developments and improvements to meet our own needs were quickly implemented and others are planned with the Ellistat team.
Equipping our workshops with Automated Process Control via Ellistat has radically changed the way we set up and control our machines. We have been able to develop a new culture of variability control that is more dynamic and efficient, with tangible results in terms of quality and productivity. Production staff are working much more comfortably, and we can easily envisage greater complexity - the possibilities are enormous!
Ellistat is a production tool that perfectly meets the expectations of Industry 4.0. Automated Process Control makes it easy to control the numerical controls, while guaranteeing a very high level of quality.